Where is the Exhaust Gas Temperature Sensor Located? – What You Need to Know

Exhaust gas temperature (EGT) sensors are used to measure the temperature of exhaust gases from internal combustion engines. They are typically mounted in the exhaust manifold or turbine housing of an engine and are used to monitor engine performance, detect malfunctions, and protect components from excessive heat. The location of an EGT sensor varies depending on the make and model of the engine, but generally they can be found near the turbocharger, exhaust manifold, catalytic converter, or along the exhaust pipe. Knowing where your EGT sensor is located is important for proper diagnosis and maintenance of your vehicle.

Automobile: Exhaust Gas Temperature Sensor Location

Exhaust gas temperature sensor (EGT) is a device used to measure the temperature of the exhaust gases generated by an internal combustion engine. It is located in the exhaust pipe of the engine and helps monitor the efficiency and performance of the engine. The purpose of this sensor is to ensure that the emissions from the engine are within acceptable limits and to prevent damage from excessive temperatures in the exhaust system components.

Location of the Exhaust Gas Temperature Sensor (EGT)

The location of EGT sensors differ between vehicle models as they are designed differently. Internal combustion engine vehicles usually have their EGT sensors located in one of three common places: pre-catalytic converter, post catalytic converter, and exhaust manifold. Pre-catalytic converters are mounted near or at the manifold pre-turbocharger, while post catalytic converters are mount after all other engine components, including turbochargers, air intake systems, etc. The exhaust manifold is typically located at or near the front or rear of the vehicle and may include multiple sensors depending on vehicle type.

Electric vehicles typically have their EGT sensors positioned towards or at the end of their battery pack or electric motor assembly to measure temperatures inside their power cells and drivetrains correctly.

How Does The Exhaust Gas Temperature Sensor (EGT) Work?

The operation principle behind EGT sensors is fairly straightforward; they use either a thermocouple or thermistor to measure temperatures inside a given system. Thermocouples consist of two wires made from different types of metal which create an electrical current when heated and thermistors are electronic components that change resistance when exposed to heat and cold. Both types can be used in conjunction with an electronic control unit (ECU) which interprets their readings for further analysis by technicians or engineers.

Thermocouples are generally more accurate than thermistors as they can measure higher temperatures more accurately; however, they require more power to operate which makes them less suitable for smaller engines where power consumption needs to be kept low. Thermistors on the other hand use less power but tend to be less accurate for measuring higher temperatures as well as slower in responding to changes in temperature due to their lower operating voltage requirements.

Exhaust Gas Temperature Sensor Location

The Exhaust Gas Temperature Sensor (EGT) is a critical component of an internal combustion engine. It is located in the exhaust manifold, downstream of the manifold’s collector and before the catalytic converter. The EGT sensor monitors the temperature of the exhaust gases being emitted by the engine by measuring their temperature. This data is then used to regulate the air-fuel ratio and maintain optimal engine performance.

Function of the Temperature Output Signal from an EGT Sensor

The temperature output signal from an EGT sensor provides information that helps regulate the air-fuel ratio and maintain optimal engine performance. The output signal from an EGT sensor is measured in degrees Celsius (°C). A higher reading indicates that more fuel has been injected into the cylinders, while a lower reading suggests that less fuel has been injected. This information is then used to adjust fuel injection timing and air-fuel ratios for improved efficiency and better performance.

Symptoms When an Exhaust Gas Temperature Sensor (EGT) Fails

When an EGT sensor fails, it can cause several symptoms to manifest in your vehicle, including increased fuel consumption, decreased power output, poor acceleration and increased emissions. Common signs of a faulty EGT sensor include misfiring or backfiring engines, loss of power on acceleration, reduced engine performance, erratic idle speed and rough running engines. Additionally, if you notice any abnormal noises coming from your exhaust system or a decrease in fuel economy, these are possible signs of a failing EGT sensor as well.

Diagnosing a Faulty EGT Sensor

If you suspect that your vehicle has a faulty EGT sensor, it is important to have it inspected by a qualified mechanic as soon as possible. A qualified mechanic will be able to diagnose any issues with your vehicle’s exhaust system and determine whether or not your EGT sensor needs replacing. They will also be able to advise you on any other maintenance or repairs that need doing in order to restore optimum performance levels for your vehicle’s engine.

Replacement of an Exhaust Gas Temperature Sensor (EGT)

If it is determined that your vehicle needs its EGT sensor replaced, there are several tools and materials required for this task including a new O-ring sealant, pliers and wrenches/sockets appropriate for removing fasteners as well as other specialty tools such as an oxygen sensor removal tool. To replace the old EGT sensor with a new one, begin by disconnecting all electrical connections from the old unit and remove any fastening hardware securing it in place before carefully pulling it out from its location in the exhaust manifold or exhaust pipe. Once removed, clean up any debris from around where the old unit was mounted before inserting your new replacement unit into place using O-ring sealant for extra security around its base if needed before reattaching all electrical connections with their corresponding connectors before finally testing for proper operation with a diagnostic scanner tool if available.

Maintenance Tips for Your Exhaust Gas Temperature Sensor (EGT)

To ensure optimal performance levels for your vehicle’s engine at all times, regular maintenance should be performed on its various components including its Exhaust Gas Temperature (EGT) Sensor – especially after long journeys or periods of extended use when high temperatures can cause damage over time due to excessive heat exposure or build up inside components such as sensors which can eventually lead to failure if left unchecked or unserviced regularly enough. To avoid this issue altogether it is recommended that you perform regular checks on these components using diagnostic scanners at scheduled intervals recommended by your manufacturer’s service manual guide – ideally once every 6 months or so – which should help identify any potential issues before they become too serious which can potentially save you money in repair costs down the line if detected early enough!

FAQ & Answers

Q: What is an Exhaust Gas Temperature Sensor (EGT)?
A: An Exhaust Gas Temperature (EGT) Sensor is a device that measures the temperature of exhaust gasses exiting an engine’s exhaust manifold, catalytic converter, or other components in the exhaust system.

Q: Where is the EGT Sensor located?
A: The location of the EGT sensor will vary depending on the type of vehicle. For vehicles with internal combustion engines, common locations for the sensor are before and after the catalytic converter and in the exhaust manifold. For electric vehicles, the location of the EGT sensor may vary depending on model and manufacturer.

Q: How does an EGT Sensor work?
A: An EGT sensor operates on a thermocouple principle, producing an output voltage signal proportional to its temperature reading. This voltage signal is converted into a temperature reading by the vehicle’s ECU and used to calculate fuel injection timing or other engine management functions.

Q: What are the signs of a faulty EGT Sensor?
A: Common signs of a faulty EGT sensor include poor fuel economy, hesitation or misfiring during acceleration, increased emissions levels, and poor engine performance.

Q: How do I replace my vehicle’s EGT Sensor?
A: Replacing your vehicle’s EGT sensor requires some tools and materials depending on your model and manufacturer. Generally speaking, you will need to remove any obstructions such as clamps or hoses that may be blocking access to the sensor, unplug it from its wiring harness, unscrew it from its mounting bracket and replace it with a new one.

In conclusion, the exhaust gas temperature sensor plays an important role in the overall performance and efficiency of an automobile. It is typically located close to the exhaust manifold or catalytic converter in order to accurately measure the temperature of the exhaust gases. This allows the engine control unit to adjust fuel and timing as necessary, helping to reduce emissions and improve fuel economy.

Author Profile

Carl Frisch
Carl Frisch
With more than 30 years in the bicycle industry, I have a strong background in bicycle retailing, sales, marketing and customer service. I have a passion for cycling and a dedication to excellence. As a manager, I worked diligently to increase my capabilities and responsibilities, managing up to eleven mechanics (at Palo Alto Bicycles) and later as a working partner in my own store.

As the shop owner of Spoke n’ Word Cycles in Socorro, NM, the success of the mission was my responsibility, which I pursued passionately since we opened in 2003 through the spring of 2011. I am adept at managing owned and loan inventory, preparing weekly & annual inventory statements, and managing staff. The role as managing partner also allowed me tremendous freedom. I used this personal freedom to become more deeply involved in my own advancement as a mechanic, to spearhead local trail building, and advocating for cycling both locally and regionally.

As a mechanic, I have several years doing neutral support, experience as a team mechanic, and experience supporting local rides, races, club events. I consistently strive to ensure that bicycles function flawlessly by foreseeing issues and working with the riders, soigners, coaches and other mechanics. Even with decades of experience as a shop mechanic and team mechanic, and continue to pursue greater involvement in this sport as a US Pro Mechanic, and UCI Pro Mechanic.

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